Ring Shaped Dies Supplier in Nepal
Table of Contents
Introduction
Welcome to Orion Engineering Works, a leading manufacturer based in the heart of India, (Punjab), Specializing in high-precision pellet dies, press rollers, elevator belts, and buckets. When it comes to pellet mill dies, we pride ourselves on being the best quality manufacturer in the industry. Orion Engineering Works is dedicated to delivering top-quality components for various industries. With a robust production capacity of over 2800 units annually, we cater to pelleting plants involved in animal feed, minerals, wood products, waste recycling, and beyond.
The expanding feed, biomass, and industrial pellet industries in Nepal are driving up demand for premium ring-shaped dies. In order to provide uniform pellet size, seamless manufacturing, and long-lasting performance, ring dies are essential components of pellet machines. Durable dies are essential to the smooth running of businesses in Nepal, ranging from huge manufacturing facilities to small feed producers.
Orion Engineering Works is a reliable brand to trust if you’re looking for a supplier of ring-shaped dies in Nepal. Orion Engineering Works is one of the most reputable producers and suppliers of ring dies, flat dies, and pellet mill spare parts thanks to years of experience, cutting-edge technology, and a strong emphasis on client satisfaction. We are the best Ring Shaped Dies Manufacturer.
What Are Ring Shaped Dies
Specially made steel parts used in pellet mills are called ring-shaped dies. Their job is to use heat and pressure to compress raw materials into pellets. The raw material is driven through the many holes in these circular dies to create consistent pellets.In pellet mills, ring-shaped dies are precisely constructed parts that compress raw materials into homogenous pellets. They have a circular shape and perforations through which high pressure is applied to force the material. We are the best Ring Shaped Dies Exporter.
Why Choose Orion Engineering Works
- Unparalleled Quality and Experience: We don’t cut corners. Stainless steel and premium-grade alloy are used to make our dies, guaranteeing their remarkable hardness and resistance to wear. To ensure accuracy and longevity, our manufacturing process makes use of cutting-edge technologies including vacuum heat treatment and gun drilling. Whether you work in the fertilizer, biomass, or animal feed industries, we have decades of experience and understand the science behind designing the ideal die for your particular requirements.
- Customized Solutions: We are aware that no two situations are the same. To guarantee that our products match your precise machinery and raw materials, we provide a broad range of customisation choices. We can provide a solution that optimizes your efficiency and pellet quality, regardless of the diameter, hole layout, or compression ratio you require.
- Dependable Supply Chain to Nepal: To guarantee that your orders arrive promptly and safely, we have set up a strong logistical network. We are aware of how crucial on-time delivery is to preventing expensive disruptions to your business operations.
- Committed Customer Service: Our partnership with you at Orion Engineering Works doesn’t stop with the sale. Our goal is to establish enduring alliances founded on mutual respect and prosperity. Our staff is always available to help you get the most out of our products, answer your questions, and offer technical assistance.
- Global Standards, Local Service: Despite our worldwide operations, we are dedicated to giving our Nepali clients outstanding service. We guarantee prompt delivery and offer the technical assistance you require to maximize the benefits of our goods.
- Extensive Product Offering: We are a one-stop shop for all of your pelletizing requirements because we provide not only ring-shaped dies but also other crucial pellet mill parts including flat-shaped dies and pellet roller shells.
- Competitive Pricing and Value: We make sure you get the most out of your investment by providing premium items at competitive pricing. By limiting downtime, conserving energy, and lowering the need for frequent replacements, selecting a robust, long-lasting die from Orion Engineering Works lowers your overall operating costs.
- Precision production: To create dies that are not only extraordinarily exact but also long-lasting, Orion Engineering Works uses top-notch materials and sophisticated production procedures. Every die is painstakingly made to provide uniform hole sizes and a smooth surface, both of which are necessary for creating consistent, premium pellets. They specialize in a range of dies, such as gun-drilled dies, which are more durable and have a better polish.
- Tailored Solutions: In this sector, a one-size-fits-all strategy is ineffective. Whether you’re producing wood pellets, poultry feed, or other granulated goods, Orion Engineering Works has a large selection of dies designed for certain uses. In order to suggest the ideal die, they can collaborate with you to comprehend your raw resources and production objectives.
- A Comprehensive Solution: In addition to dies, Orion Engineering Works provides other essential parts for pellet mills, like roller shells and pellet rollers. This guarantees flawless compatibility and minimizes downtime by allowing you to purchase all of your necessary worn parts from a single, trustworthy supplier.
Applications of Ring Shaped Dies
1. Animal Feed Industry
- Ring-shaped dies are extensively used in pellet mills to produce poultry feed, cattle feed, fish feed, and other livestock feed. Uniform pellets help animals digest food better and improve overall nutrition.
2. Biomass Fuel Industry
- In biomass plants, ring-shaped dies are used to convert sawdust, rice husk, straw, and other agricultural waste into biomass pellets. These pellets are an eco-friendly source of renewable energy.
3. Food Processing Industry
- Ring-shaped dies are applied in making food pellets, such as snacks or cereal products. They ensure consistent shape, hygiene, and quality.
4. Chemical Industry
- Some chemical industries use ring-shaped dies to form granules or pellets for easier storage, transportation, and application of chemicals.
5. Fertilizer Production
- Granular fertilizers are often made with the help of ring-shaped dies to ensure uniform particle size for effective distribution in farming fields.
6. Pharmaceutical Industry
- Certain pharmaceutical processes also use pelletizing equipment where ring dies play an important role in shaping medicinal pellets.
7. Aquatic Feed Production
- Aquaculture is also on the rise in Nepal. Fish and shrimp farms require specially designed feed pellets. Ring-shaped dies help in creating high-quality aquatic feed pellets with controlled density and shape for better water stability.
8. Poultry Feed Plants
- Poultry farming is a major industry in Nepal. Ring-shaped dies help in producing pellets with precise shape and size, making them easier for poultry birds to consume and digest.
Specifications Table of Ring Shaped Dies
| Parameter | Specification Range |
|---|---|
| Material Used | Ring Shaped Dies |
| Outer Diameter (OD) | 200 mm – 1500 mm |
| Inner Diameter (ID) | As per machine requirement |
| Hole Diameter | 2 mm – 12 mm |
| Compression Ratio | Customized as per feed type |
| Hardness (HRC) | 52 – 60 HRC |
| Heat Treatment | Vacuum Hardened / High Temp Treated |
| Application | Poultry, Cattle, Biomass, Aqua Feed |
| Lifespan | 800 – 1500 working hours (avg.) |
Benefits of Ring Shaped Dies
- Superior Pellet Quality: A high-quality die’s hardness and design guarantee that the pellets are squeezed correctly. For products like animal feed, where uniform size is crucial for feeding, this results in increased density, durability, and a regular shape.
- Extended Service Durability and Life Ring dies are wear parts, which means that their high pressure and continuous friction will cause them to deteriorate over time. A well-made die with the right heat treatment and premium steel composition, however, will endure a lot longer. This minimizes machine downtime and lowers operating expenses by decreasing the frequency of replacements. More production and fewer maintenance trouble are the results of a longer lifespan.
- Enhanced Efficiency in Production Material can flow smoothly through a die with properly drilled holes and the proper compression ratio the ratio of the effective hole length to the hole diameter. Higher output rates and reduced energy usage per ton of pellets result from this. Frequent blockages caused by a poorly made or designed die can waste energy and slow down output.
- Longer Service Life: The friction and strain on dies are tremendous. Dies manufactured with premium materials, such as stainless steel or unique alloys, and subjected to cutting-edge techniques, such as vacuum heat treatment, are far more resilient to deterioration. As a result, you will eventually save money by not having to replace them as frequently.
- Reduced Energy Consumption: The pellet mill needs to do less work when the die is efficient. The machine’s motor consumes less energy when the extrusion process runs more smoothly, which results in less electricity costs and a more environmentally friendly operation.
- Customization for Particular Requirements: Die parameters vary depending on the material, such as sawdust, rice husks, or different kinds of feed. To ensure optimal performance, a skilled supplier can adjust the die’s pattern, hole size, and compression ratio to match your particular raw material.
- Decades of Experience: Our team of professionals has been in the business for more than thirty years, and they have a thorough understanding of pelletizing technology. We are a technical partner as well as a supplier, offering advice and assistance to maximize your pelleting process.
- Energy Efficiency: The energy needed to compress the material is decreased by a well-designed die. The pellet mill works more effectively and you save money on power when the die holes are smooth and the compression ratio is adjusted for your particular raw material.
Types of Ring Shaped Dies
1. Standard Ring Dies
- These are the most commonly used dies in pellet mills. They are suitable for producing animal feed pellets such as poultry feed, cattle feed, and pig feed. Their standard design makes them reliable for medium to large-scale feed mills.
2. High-Capacity Ring Dies
- Designed for heavy-duty applications, these dies are made for industries that require high output with minimal downtime. They are ideal for large pellet plants producing feed in bulk quantities.
3. Biomass Ring Dies
- Used in biomass pellet production, these dies help convert raw biomass materials like wood, sawdust, rice husk, and straw into compact fuel pellets. They are designed to handle abrasive raw materials and withstand high pressure.
4. Aquafeed Ring Dies
- These are specifically designed for aquaculture feed production, where pellets need to be small, uniform, and water-stable. Aquafeed dies ensure precision and quality for fish and shrimp feed industries.
5. Customized Ring Dies
- We also provide custom solutions based on specific client requirements. Whether you need a particular hole size, compression ratio, or unique design, Orion Engineering Works can manufacture ring dies tailored to your needs.
Conclusion
The quality of ring-shaped dies is a must for any Nepali sector that depends on pellet production. Purchasing a long-lasting, high-quality die is a wise business move that will eventually pay off in the form of improved productivity, decreased downtime, and higher-quality output. We are the Best Ring Shaped Dies Supplier.
Orion Engineering Works, a top supplier of ring-shaped dies in Nepal, provides the ideal balance of excellence, personalization, and committed support. By offering top-notch products and unparalleled customer service, we are dedicated to assisting Nepal’s expanding industrial sector. Select Orion Engineering Works and allow us to assist you in achieving greater success with your production.
