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Flat Dies Supplier in Russia

Introduction

Welcome to Orion Engineering Works, a leading manufacturer based in the heart of India, (Punjab), Specializing in high-precision pellet dies, press rollers, elevator belts, and buckets. When it comes to pellet mill dies, we pride ourselves on being the best quality manufacturer in the industry. Orion Engineering Works is dedicated to delivering top-quality components for various industries. With a robust production capacity of over 2800 units annually, we cater to pelleting plants involved in animal feed, minerals, wood products, waste recycling, and beyond.

Russia has a huge and varied industrial landscape that includes everything from recycling and agriculture to heavy machinery and automobile manufacture. The flat die is an essential, frequently disregarded part at the core of many of these industries. Finding a trustworthy supplier is crucial for organizations to maintain quality and efficiency because these specialized instruments are the workhorses of many different industrial processes. Look no further than Orion Engineering Work if you’re looking for premium flat dies for your business in Russia. Orion is an industry leader with a reputation for outstanding quality and a global presence.We are the best Flat Dies Supplier Manufacturer.

What Are Flat Dies

To put it simply, a flat die is a tool for cutting or shaping materials. Although the phrase can mean a variety of things, it refers to a crucial component of a pellet mill in the context of pellet manufacture. A pellet mill is a device that compresses raw materials, such as wood, biomass, or animal feed, into homogeneous, compact pellets. We are he best Flat Dies Supplier Exporter.

These pellets can be used for anything from livestock feed to boiler and stove fuel.A flat, round plate with several precisely drilled holes is called a flat die. The raw material is squeezed through these holes and forms long, cylindrical strands when the rollers in the pellet mill press it up against the die. These strands are then chopped into the required pellet length using a knife.

Why Choose Orion Engineering Work

• Unmatched Experience and Expertise: Since our establishment in we have focused exclusively on the design and production of wear parts and dies. Because of our many years of experience, we have a thorough grasp of the pellet-making process and are able to provide solutions for a variety of uses, including biomass, wood, and animal feed.
  
• Excellent Materials and Quality: To guarantee the durability and long service life of our flat dies, we solely utilize the best wear-resistant alloy steel, such as From the selection of materials to the last inspection, we follow stringent quality control guidelines throughout the whole production process. Our promise to you is this dedication to quality.
  
• Precision Engineering and Customization: We are aware that each client has different requirements. With pellet sizes ranging from to we provide a broad range of requirements for our flat dies. Additionally, we offer a wide range of customization choices so you may have a die that is precisely tailored to your equipment and raw materials.
  
• Global Reach with a Local Touch: Despite being headquartered in India, we are able to effectively service our clients in Russia thanks to our wide export network and relationships. Regardless of your location, we are dedicated to offering prompt delivery and individualized customer service. We can handle international logistics and regulations thanks to our worldwide experience, which will make the process easy for you.
  
• A Partner, Not Just a Supplier: We at Orion Engineering Work are committed to establishing enduring bonds based on mutual respect and achievement. We provide a solution rather than merely a product. To ensure you get the most out of your equipment, our staff is constantly on hand to offer knowledgeable guidance and assistance.
  
• Excellent Materials and Quality: To guarantee the durability and long service life of our flat dies, we solely utilize the best wear-resistant alloy steel, such as From the selection of materials to the last inspection, we follow stringent quality control guidelines throughout the whole production process. Our promise to you is this dedication to quality.
  
• Precision Engineering and Customization: We are aware that each client has different requirements. With pellet sizes ranging from to we provide a broad range of requirements for our flat dies. Additionally, we offer a wide range of customization choices so you may have a die that is precisely tailored to your equipment and raw materials.
  
• Global Reach with a Local Touch: Despite being headquartered in India, we are able to effectively service our clients in Russia thanks to our wide export network and relationships. Regardless of your location, we are dedicated to offering prompt delivery and individualized customer service. We can handle international logistics and regulations thanks to our worldwide experience, which will make the process easy for you.

Applications of Flat Dies

1. Animal feed poultry, cattle, aqua

• Flat dies are widely used in feed pellet mills. Raw ingredients (grains, meals, vitamins) are conditioned with steam and pressed through the die holes to make pellets:

• Benefits: Improved digestibility, uniform size for feed handling, reduced dust.
• Die considerations: Hole diameter and thickness must match pellet size and machine RPM. High-wear-resistant steels and surface treatments increase die life.

2. Biomass and wood pellets

• Biomass materials sawdust, straw, husks are compressed into fuel pellets using flat dies.

• Benefits: Reliable energy density for heating or power generation, uniform combustion.
• Die considerations: Corrosion-resistant coatings and precision hole geometry help maintain consistent pellet shape even with variable raw material moisture.

3. Fertilizer pelletizing

• Organic and compound fertilizers are made into pellets for easier handling and controlled release.

• Benefits: Better spreading, reduced loss during transport.
• Die considerations: Abrasion resistance is important when fertilizers contain grit or minerals.

4. Chemical and mineral granulation

• Powders and slurries in chemical industries are pelletized for dosing and process control.

• Benefits: Easier metering, safer handling.
• Die considerations: Material compatibility (e.g., acid-resistant finishes) and precise control of hole size.

5. Plastic recycling and granulation

• Recycled plastics can be pelletized for remelting and reprocessing.

• Benefits: Uniform feedstock for molding and extrusion, reduced contamination.
• Die considerations: Smooth surfaces reduce sticking; special coatings can help with high-temperature plastics.

6. Pharmaceutical and nutraceutical pellets

• Tiny, tightly controlled pellets are used for tablets or controlled-release products.

• Benefits: Accurate dosing, consistent dissolution.
• Die considerations: Extremely tight tolerances and cleanable finishes are required.

Specifications Table of Flat Dies

Specification	Details
Material	Flat Dies
Thickness Range	2 mm – 50 mm
Width Range	50 mm – 2000 mm
Surface Finish	Polished, Mirror Finish
Tolerance	±0.01 mm
Design Type	Customizable according to extrusion requirements
Coating	Nickel, Chromium, or PTFE for anti-corrosion
Max Operating Temperature	350°C
Suitable for	Plastics, Rubber, Food, Textile Industries

Benefits of Flat Dies

• Enhanced Production Efficiency: Your pellet mill will run at its best and produce more pellets in less time if you use high-quality flat dies with an ideal design. Higher output and more income result from this.
  
• Lower Operating Costs: You won’t need to replace dies as frequently if they are strong and resistant to wear. You save money on labor and replacement parts as a result. Additionally, a well-designed die can lower your pellet mill’s energy usage.
  
• Better Pellet Quality: The market value of consistent, superior pellets is higher. A quality die guarantees that your pellets are consistent in size and density, increasing their marketability and adaptability.
  
• Reduced Downtime: Production must halt when a die needs to be replaced because it wears out. Utilizing a durable die from a reputable vendor helps you reduce this downtime and maintain the efficiency of your business.
  
• Superior Materials and Accurate Engineering: To make our flat dies, we solely utilize high-quality materials, such as high-chromium steel. Our cutting-edge facilities and knowledgeable experts make sure that every die is expertly made, from the hole drilling to the last heat treatment, ensuring a smooth surface and superior resistance to wear. Because of our dedication to quality, our dies are long-lasting and require little upkeep, giving you long-term dependability.
  
• Extensive Customization and Specifications: We are aware that each production line has different needs. With production capabilities ranging from per hour and pellet sizes ranging from our flat dies come in a variety of specifications. In order to satisfy your unique requirements, we also provide customisation choices that guarantee the ideal fit for your machinery and the best possible performance from your resources.
  
• Unmatched Industry Expertise: Our staff has a wealth of understanding about the pelletizing process in a variety of industries, including biomass and animal feed. To help you choose the best die for your application and maximize your investment, we offer professional advice and assistance.
  
• Competitive Pricing: We think that quality should be within everyone’s budget at Orion Engineering Work. Without ever sacrificing quality, we provide our flat dies at competitive prices. Our objective is to assist you in lowering your operating expenses while increasing production efficiency.
  
• Committed Customer Service: We place a high value on establishing enduring relationships with our customers. From technical assistance to prompt delivery, our committed customer service team is always here to help. We are prepared to offer the assistance and solutions you require because we are dedicated to your success.

Types of Flat Dies

1. Single-Lip Flat Dies

• Single-lip flat dies are designed for applications requiring moderate output with good thickness uniformity. They are suitable for thin sheets or films and are commonly used in small to medium-scale production.

2. Multi-Lip Flat Dies

• Multi-lip flat dies are ideal for high-volume production. These dies distribute material evenly through multiple lips, ensuring uniform thickness and high-quality output. They are widely used in industrial-scale operations.

3. Adjustable Flat Dies

• Adjustable flat dies allow manufacturers to modify the thickness and shape of the output material without changing the die itself. This flexibility makes them popular in industries where product specifications frequently vary.

4. Heated Flat Dies

Conclusion

More than just a piece of metal with holes in it, flat dies are a vital part of today’s industrial environment that make it possible to produce necessities efficiently. With its extensive industrial and agricultural sectors, the Russian market offers a substantial opportunity for suppliers that can provide long-lasting, tailored goods with robust after-sales support and effective logistics.

Dependable flat dies and their suppliers will become even more crucial as the market for pelletized products expands. A supplier can become a reliable partner in this crucial sector by emphasizing quality, customisation, and customer service.